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      There is hope that the recently released 
        accident report regarding UPS flight 006, which crashed on September 3rd, 
        2010, in DXB and cost the lives of two U.S. aviators, might serve as a 
        wake-up call to the industry, and to all Stakeholders to push for tighter 
        regulatory reins on the issue of shipping lithium batteries.In all fairness it must be said that by 
        and large both the regulatory authorities have failed to address the surge 
        in retail shipping and reverse logistics involving consumers and sparked 
        by Internet-based distribution in recent years.
 The exception is the recently introduced 
        ANPRM HM-253 by US-PHMSA and the liberalization of DG within UK domestic 
        mail.
 
 
   However, shippers have failed to implement 
        existing standards and logistic providers have decided to turn a blind 
        eye to what they know about the merchandise to be shipped.
 Sure enough, any retail merchandise shipper 
        striving for full compliance with existing national and international 
        dangerous goods requirements would find himself at a considerable commercial 
        disadvantage which would, more likely than not, put them out of business 
        soon, meaning this is mainly a regulatory issue that should be addressed 
        by industry outreach programs, education, training, and, last but not 
        least, enforcement.
 
 
   Firstly, have you heard about reBuy?
 In Germany you can sell off your electronic 
        gadget, or you can buy a semi-new gadget online via reBuy for less than 
        it costs new.
 Still, the issue is that shipping (both 
        from reBuy to you, and also when you ship merchandise back to reBuy) must 
        be in compliance with dangerous goods requirements.
 That, however, is usually not the case.
 When selling gadgets to reBuy, you go through 
        an identification and self-appraisal process of your used gadget on their 
        website, at the end of which you’re given a preliminary purchase 
        price.
 If you agree, you can print the shipping 
        labels and get the parcel picked up either at your home or business address 
        or drop it off at any German post office or Hermes Logistics Depot.
 However, although reBuy has an extensive 
        FAQ section on their website, the search terms “Dangerous Goods” 
        or “Lithium Batteries” yield no results.
 There is not even the basic advice to protect 
        gadgets against accidental activation, protect loose batteries against 
        short circuits, or avoid shipping obviously malfunctioning batteries.
 
 
   The simple truth is that owing to PRBA’s 
        successful initiatives at removing regulatory burdens in commerce, most 
        gadgets shipped do not require bearing the so-called “Lithium – 
        Battery Handling Label” or any indicator on the shipping documents, 
        as long as there are no more than four cells or two batteries of the “excepted” 
        type (batteries 100Wh or less, cells 20Wh or less) contained within the 
        gadget.
 It seems to be largely ignored that they 
        must still conform to the so-called “General Requirements” 
        (which are all based on the “UN Model Regulations” in the 
        current 17th Edition) under all international and European modal regulations; 
        also, for the U.S., 49 CFR has to a great extent been harmonized with 
        the UN Model Regulations.
 
 
   General Requirements” (which are all 
        based on the “UN Model Regulations” in the current 17th Edition) 
        under all international and European modal regulations:
 The following requirements apply to all 
        lithium ion or lithium polymer cells and batteries:
 (a) each cell 
        and battery is of the type proven to meet the requirements of each test 
        in the UN Manual of Tests and Criteria, Part III, subsection 38.3.
 (b) However, 
        batteries and cells manufactured before 1 January 2014 conforming to a 
        design type tested according to the requirements of the 5th revised edition 
        of the UN Manual of Tests and Criteria, Part III, subsection 38.3 may 
        continue to be transported;
 Note: Batteries, including those that have 
        been refurbished or otherwise altered, are subject to these tests irrespective 
        of whether the cells of which they are composed have been so tested.
 (c) cells 
        and batteries must be manufactured under a quality management program 
        as described in 3.9.2.6(e);
 (d) cells 
        and batteries identified by the manufacturer as being defective for safety 
        reasons, or that have been damaged, that have the potential of producing 
        a dangerous evolution of heat, fire, or short circuit are forbidden for 
        transport (e.g. those being returned to the manufacturer for safety reasons).
 (e) waste 
        lithium batteries and lithium batteries being shipped for recycling or 
        disposal are forbidden from air transport unless approved by the appropriate 
        national authority of the State of origin and the State of the operator;
 (f) cells 
        and batteries must be protected so as to prevent short circuits. This 
        includes protection against contact with conductive materials within the 
        same packaging that could lead to a short circuit.
 Where a gadget or other device is shipped with the battery not installed 
        but contained in the same outer packaging, the “Lithium Battery 
        handling label” is always mandated.
 
 
   Now how does all of this work in practice?
 From a consumer’s point of view, it 
        works just fine. From a regulatory point of view, it couldn’t be 
        worse.
 
 
   To test all of this out in real time and 
        regular practice, FlyingTypers Germany ordered a Samsung 
        Galaxy IV mobile phone from reBuy that arrived active (on) when received. 
        No instructions in regard to dangerous goods related requirements were 
        made available in case of reshipping.
 We then tried eBay and ordered a Blackberry 
        Bold 9700 Li-Ion battery and a Samsung Galaxy IV Li-Ion battery from two 
        different professional sellers. In both cases the devices arrived via 
        eBay in simple envelopes bearing stamps, which means first, the required 
        sturdy outer packaging was not supplied for the shipment as required, 
        secondly, the mandatory Lithium – Battery handling label was missing 
        (always required when batteries are shipped as such) and thirdly, the 
        shipping of Lithium batteries by mail is not permitted in Germany.
 
 
   Do not assume the above are exceptions to 
        the rule.
 There are hundreds of professional sellers 
        for these commodities, and most of them offer “free shipping by 
        German post,” both nationally and internationally.
 Also, do not assume this is a German problem. 
        It’s definitely not. As said above, very few regulators have tackled 
        this issue, and even in the U.S. regulatory guidance addressing these 
        issues is still in the stage of an ANPRM.
 As for shipping any form of Lithium battery 
        by airmail, the shipping of batteries “as is” is always illegal, 
        to say it clearly. Not being in compliance would sure sound better, but 
        given the present regulatory framework, it’s just plain illegal, 
        period.
 Shipping so-called “excepted” 
        batteries installed in consumer electronics in the mail is possible only 
        where all the postal organizations involved in such transport have gotten 
        authorization from their respective national competent authorities. This 
        means that shipping such items domestically within the U.S. is legal, 
        or shipping it from Hongkong directly to the U.S. is legal, but neither 
        from the U.S. to Germany nor from Hongkong to Germany, since DPWN – 
        Deutsche Post neither holds such approval nor have they applied for it.
 Since within Europe, regulations aiming 
        at international trade and transport tend to be harmonized (for road transport 
        the ADR framework must be applied while rail falls under RID and inland 
        waterway under the ADN), it is fair to say that this problem exists in 
        most EC states where unspecific regulations permit otherwise. However, 
        such specific regulation—as in the UK—can address domestic 
        shipping only.
 This means a UK citizen may use the UK’s 
        Royal Mail to ship certain DG items domestically in compliance, but the 
        very same items may not be shipped to other European (or non-European) 
        states.
 This somehow contradicts the idea of free 
        trade and borderless provision of services within Europe, but non-enforcement 
        of existing regulations can hardly be the answer.
 
 
   Some professional sellers seem to make a 
        good living by selling used car spares, namely steering wheels with airbags.
 While the verbiage employed on their eBay 
        sites suggest they’ve at least heard about dangerous goods (“all 
        return shipments must be made using the original performance-tested packaging 
        materials”) they’re utterly on the wrong track.
 Where professional sellers specialize in 
        the sales of certain commodities, such as paint-related products, cellphone 
        batteries, or car spares and have ratings in excess of several thousands, 
        sometimes hundreds of thousands, this can hardly be seen as an exception 
        but rather as willful non-compliance as a business model:
 First of all, airbags contain explosives 
        and in Germany are subject to Paragraph 20 of the German Explosives Act, 
        which requires personnel background checks and subject matter training 
        for anyone handling or using explosives.
 Second, DG training would be required for 
        any shipper or re-shipper of such merchandise, and a performance tested 
        packaging, once opened, is usually unfit for re-use—it definitely 
        is where an outer fibreboard box had been used since these are not reusable 
        as a means of dangerous packaging by definition.
 Since DG classification of explosives also 
        depends on packaging, any modification or reuse of packaging materials 
        will result in something the authorities will see as illegal handling 
        of explosives, which may make your new bargain steering wheel way more 
        expensive than you anticipated.
 
 
   Sulphuric Acid (Battery Acid), Ammonium 
        Nitrate-based fertilizer (the stuff which, together with engine oil, makes 
        an explosive stronger than TNT and was used by Timothy McVeigh in the 
        Oklahoma City bombing in 1995), disposable lighters, lighter refills—anything 
        which, according to subsection 2.2 of the IATA Dangerous Goods Regulations, 
        should trigger a “potential hidden dangerous goods” inquiry—can 
        be conveniently found on eBay.
 In Germany most auctions from professional 
        sellers come with that handy DPWN/DHL app which calculates your shipping 
        costs. Hard to believe, then, that logistics providers really have no 
        knowledge about the dangerous nature of the merchandise being transported 
        moving through their channels.
 
 
   Still, there is the proverbial silver lining 
        on the horizon. Speaking of consumer electronics, a big problem are gadgets 
        which do not allow the removal of the battery, since this basically renders 
        illegal any transport of a non-functioning device for the purpose of repair. 
        Just recently a large manufacturer of such devices has decided to contract 
        with a compliance provider to obtain the required special permits to transport 
        such “defective” items within certain European states, so 
        obviously, the industry is catching on slowly but steadily.
 On the other hand, a European manufacturer 
        of large Lithium – Ion batteries (~ 2.5 kWh) was unable to provide 
        a test certificate when asked to produce such documentation by a competent 
        European authority. It turned out that they had tested the cells only, 
        but not the batteries, so think twice before pointing fingers at shippers 
        whose cargoes with Lithium batteries got investigated in the UPS006 crash.
 
 
   So what does German law have to say?
 Paragraph 328 of the German penal code reads:
 “Prison up to five years or monetary 
        fines will be imposed where a person, under gross violation of administrative 
        duties, engages in the transport, shipping, packing, unpacking, loading, 
        or unloading or receiving of dangerous goods or makes such dangerous goods 
        available to others and by such action endangers another person’s 
        health, animals not belonging to him or someone else’s possessions 
        of not insignificant value.”
 According to the law, even an attempt is 
        punishable.
 In the case where an offender is acting 
        in negligence, the sentence is up to three years of incarceration or monetary 
        fine.
 The way we see things, since everybody has 
        a stake in ensuring that no more airplanes are brought down because of 
        mishandled lithium batteries, getting the word out and forging alliances 
        with industry, government, and all stakeholders—including manufacturers—is 
        job one from now on.
 FlyingTypers thinks DG needs to 
        position itself front and center as these issues are discussed and brought 
        into sharp focus at every industry event.
 We have learned quite a bit about the way 
        things work just by shipping some electronics to ourselves.
 That experience was a real eye opener.
 Just imagine what we can do to advance better 
        understanding of safer DG shipping practices if we worked together.
 Geoffrey/Jens
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